Palletization Strategies: Cut Freight Costs & Improve Load Efficiency

Palletization is a critical factor in freight shipping, directly impacting costs, efficiency, and product safety. Poor palletization leads to wasted space, damaged goods, and increased shipping expenses. Optimizing pallet configurations ensures maximum load capacity, reduced freight costs, and a streamlined supply chain.

For businesses managing high-volume shipments, leveraging a transportation management system (TMS) with palletization optimization can improve freight efficiency, automate packing decisions, and enhance overall logistics performance.

The Benefits of Effective Palletization

1. Lower Freight Costs

Freight carriers calculate costs based on weight, dimensions, and space utilization. Inefficient palletization can result in higher charges due to excess space usage or dimensional weight pricing. Properly stacked pallets minimize unnecessary freight expenses and optimize trailer space.

2. Minimized Product Damage

Incorrect stacking and insufficient load securing can cause goods to shift during transit, leading to damage claims and costly product losses. Using the right stacking techniques, securing loads with stretch wrap or strapping, and selecting quality pallets help protect shipments.

3. Faster Handling and Transit Times

Well-organized pallets allow for quicker loading, unloading, and warehouse processing. This reduces labor costs, improves efficiency in distribution centers, and minimizes delays in the shipping process.

4. Sustainability and Waste Reduction

Optimizing pallet configurations helps reduce packaging waste, minimize unnecessary shipments, and lower carbon emissions. By maximizing space efficiency, businesses contribute to a more sustainable supply chain.

Best Practices for Palletization

1. Select the Right Pallet Size

The standard pallet size in the U.S. is 48” x 40”, but depending on shipment needs, alternative sizes may be more effective. Choosing the appropriate pallet dimensions ensures efficient space utilization and prevents overhanging freight that could lead to damage or additional fees.

2. Use Optimal Stacking Techniques

• Column stacking provides greater vertical strength by aligning boxes directly on top of one another.
• Interlocking stacking offers additional stability by alternating layers but may reduce weight capacity.
• Heavy items should be placed at the bottom to maintain balance and prevent tipping.

3. Secure the Load Properly

• Stretch wrap tightly secures shipments and prevents shifting.
• Strapping or banding reinforces heavier loads, reducing movement during transit.
• Corner boards and edge protectors prevent damage caused by strapping pressure.

4. Comply with Carrier Requirements

• Keep palletized shipments within carrier height and weight restrictions to avoid additional surcharges.
• Ensure labels and barcodes remain visible for seamless scanning and tracking.
• Avoid overhanging freight, as it can lead to rejections or damage during transport.

5. Leverage a TMS for Palletization Optimization

A TMS with palletization optimization automates load configurations, ensuring efficient use of space and reducing freight costs. By integrating palletization technology, businesses can improve order fulfillment, minimize wasted capacity, and streamline shipping processes.

How a TMS Like FreightPOP Enhances Palletization

FreightPOP’s palletization and smartpacking tools optimize freight shipping by:

• Automating pallet configurations for maximum space efficiency
• Rate shopping across LTL, FTL, and parcel carriers to find the best freight pricing
• Providing real-time shipment visibility to track and manage palletized freight

By optimizing palletization through FreightPOP’s TMS, businesses can lower shipping costs, prevent freight damage, and improve overall logistics efficiency.

Want to see how FreightPOP can help streamline palletized freight shipping? Request a demo today.